Our Projects
IPF Long Blocks Handling System - Joyce foams
ADELAIDE, AUSTRALIA, 2023
We are proud to announce the successful installation of the IPF long block system for Joyce Foams in Adelaide in 2023. This project underscores our commitment to delivering advanced, sustainable solutions in the foam industry.
IPF Partnership
IPF, a leader in Long Block Handling experts, partnered with Foamatomatic International Technologies Pvt. Ltd. for the successful installation of the long block system at Joyce Foams. This collaboration highlights the synergy between advanced technology and engineering expertise, enhancing production capabilities and operational efficiency
About Joyce Foam
Joyce Foam Products is a prominent Australian manufacturer with a rich history dating back to 1886. They introduced the first Australian polyurethane foam production license in 1953 and have remained at the forefront of innovation ever since. Joyce Foam is committed to sustainability, employing Variable Pressure Foaming (VPF) technology to minimize environmental impact. Their dedication to reducing waste and promoting a circular economy is integral to their operations​.
Project Highlights:
- Four Lifting Tables: Each 30 meters long.
- 960 Meters of Curing Racks
- Dual Capacity: Handles both 30-meter and 60-meter blocks.
- Efficient Material Handling: From the foaming machine to curing racks and block processing.
- Seamless Synchronization: Integration between curing racks, lifting tables, and external machines like foaming and looper block processing.
IPF Long Blocks Handling System - Foamline
KRASNOYARSK, RUSSIA, 2023
We are excited to announce the successful installation of advanced systems at Foamline’s facility in Krasnoyarsk, Russia. This project highlights our commitment to delivering innovative and efficient solutions in the foam industry.
IPF Partnership
IPF, a leader in Long Block Handling experts, collaborated with Foamatomatic International Technologies Pvt. Ltd. to complete the installation at Foamline. This partnership underscores the effective integration of cutting-edge technology with engineering expertise, enhancing production capabilities and operational efficiency​.
About Foamline
Foamline is a prominent manufacturer in the foam industry, known for its high-quality foam products and dedication to innovation. Specializing in both flexible and rigid foam solutions, Foamline serves various sectors including automotive, furniture, and packaging. Their focus on sustainability and technological advancement positions them as a leader in the foam manufacturing field.
Project Highlights:
- Lifting Table: Installation of a 30-meter lifting table to enhance material handling and workflow efficiency.
- Curing Racks: Deployment of 1050 meters of curing racks with up to 5 levels, providing extensive storage and efficient curing.
- Crane Grabber System: A 30-meter crane grabber system designed to manage up to 200 blocks in the warehouse, ensuring precise and effective block handling.
- Enhanced Operational Efficiency: The installation improves material handling, storage, and overall production processes at Foamline’s facility​.
Shree Malani Foam
BHUBANESWAR, INDIA, 2024
We are delighted to announce the successful completion of an upgrade project at Shree Malani Foams in Bhubaneswar, India, in 2024. This project highlights our commitment to enhancing operational efficiency and capacity in the foam industry.
Project Overview
Foamatomatic International Technologies Pvt. Ltd. undertook a significant upgrade of Shree Malani Foams’ existing system, designed to improve their ability to handle larger foam blocks and optimize their production processes.
About Shree Malani Foams
Shree Malani Foams is a leading manufacturer of polyurethane foams in India, known for its innovative and high-quality foam solutions. With over 40 years of industry experience, Shree Malani Foams offers a diverse range of products, including flexible, rigid, and specialty foams. The company’s dedication to quality, sustainability, and customer satisfaction supports various sectors such as automotive, furniture, and packaging.
Project Highlights:
- Existing System:
- Lifting Table: Utilized one 30-meter lifting table for managing foam blocks.
- Curing Racks: Included 300 meters of curing racks with up to 5 levels, providing extensive space for curing and storage.
- Upgraded System:
- Additional Lifting Table: Added one 30-meter lifting table to accommodate the handling of 60-meter blocks.
- Expanded Curing Racks: Installed an additional 900 meters of curing racks, making a total of 1200 meters, also with up to 5 levels, to further extend their capacity and efficiency for handling larger blocks.
The upgraded system is primarily intended to enhance their looper system, allowing for improved handling and processing of larger foam blocks in their production line. We are proud of the successful completion of this project and look forward to future collaborations with Shree Malani Foams and other industry leaders. For more information about this project or our services, please contact us